EMD101

High-Precision Laser Micrometer for Gauge Pin Inspection

At Toddco, precision means everything. The EMD101 is a high-precision inspection system that relies on advanced Keyence laser micrometer technology to measure gauge pins with exceptional speed and accuracy. Designed for manufacturers who require reliable, repeatable results, the EMD101 simplifies dimensional inspection while ensuring tight tolerance compliance across a wide range of cylindrical parts.

Trusted across aerospace, medical, industrial, and automotive sectors, Toddco’s EMD101 is engineered for stability, efficiency, and scalability. The EMD 101 is the ideal solution for any operation where high-accuracy measurement is critical.

Electronic Measuring System for Gauge Pin Diameter Validation

The EMD101 measures the diameters of gauge pins along a custom fixture to determine whether the diameters are within tolerance. Multiple pins can be measured at once, with fixtures tailored to your expected pin size and quantity.

With sample rates of up to 16,000 measurements per second, the EMD101 delivers touchless, rapid dimensional analysis perfect for applications that demand consistent, precise results.

EMD101 Key Features & Capabilities

  • High-Precision Laser Measurement
    Utilizes a Keyence laser micrometer capable of accuracy to within ±0.0002” (5.08 µm) and repeatability to within ±0.03 μm and has a measurement range of 0.04 mm – 6 mm (0.001” – 0.24”).
  • Engineered Granite Base
    Built on a precision granite base for maximum measuring stability and vibration resistance, ensuring highly consistent results.
  • Customizable Fixtures & Actuators
    Accommodates multiple gauge pin diameters and lengths. Fixtures and actuator travel can be modified to measure more or fewer pins in a single cycle.
  • Custom HMI Interface
    User-friendly controls with adjustable tolerances and optional programmable delays for measurement timing.
  • Data Logging & Export
    Automatically records results with pass/fail indicators, allowing for data export into any file or database format for traceability.
  • Rapid Measurement Cycle
    With up to 16,000 samples per second, the EMD101 enables high-throughput inspection without compromising accuracy.

Customization & Integration

Whether you need a single, stand-alone inspection station or a fully integrated automation solution, Toddco can configure the EMD101 to meet your exact needs. Every aspect, including fixture design and HMI programming can be adapted to suit your specific gauge pin or cylindrical part inspection requirements.

EMD101 FAQs

Can the EMD101 measure products other than gauge pins?

Yes. The EMD101 can be customized to measure a variety of cylindrical components. Fixtures and actuators can be modified to suit your application’s dimensions.

How accurate is the EMD101?

The system offers accuracy to ±0.0002” (5.08 µm) and repeatability to ±0.03 μm, ensuring tight compliance with critical dimensional standards.

Can the EMD101 be integrated into my production line?

Absolutely. The EMD101 can be provided as a stand-alone solution or incorporated into a larger automated process.

Let’s Get Started

Contact us today to learn how the EMD101 can improve your quality control process and deliver the precision your operation demands.