VIS102
Medical Device Inspection System
Overview
At Toddco, precision meets innovation. Toddco’s advanced engineering team has the experience and competence to collaborate with you in developing a custom Vision Inspection System (VIS) tailored to meet any and all specifications, ranging from simple dimension requirements to more complex programming features. The VIS102 adapts to your production environment to deliver reliable performance and expansive inspection capabilities, creating invaluable long-term solutions for you and your business.
The VIS102 builds on the VIS101’s inspection technology, offering a larger frame and fixture to accommodate bulkier medical devices. Equipped with five Keyence 3D vision sensors, the VIS102 performs fast, accurate inspections in under five seconds, identifying labeling errors, bent or missing parts, and other common defects before devices move into production or packaging.
As with the VIS101, operation is simple: place the device, press the front-mounted sensor, and review the inspection result indicated by the tower light system.
Key Features
Keyence 3D Vision Sensors
Five Keyence Vision Sensors enable multi-angle inspections, allowing for accurate detection of surface flaws, dimensional deviations, and structural inconsistencies.
Larger Inspection Area for Medical Devices
The VIS102 maintains accurate and reliable inspection performance while accommodating larger medical devices.
Real-Time Inspection with Automatic Defect Detection
Real-time inspection is processed through a clear pass/fail indication system relayed via the tower light system.
AI-Based Calibration Tools for Ongoing Accuracy
AI-based calibration tools support ongoing accuracy through a guided learning process.
Pass/Fail Data Logging for Quality Control Traceability
The VIS102 automatically records inspection results to support quality tracking, traceability, and compliance requirements.
Option to Integrate Bottom-View Inspection if Required
The VIS102 also allows for an optional bottom-view inspection to detect defects that are not visible from standard inspection angles.
Customizable Fixture Sizes Available
Fixture sizes can be customized to securely accommodate a variety of medical device sizes and geometries.
Remote Access Via Ethernet & Wi-Fi
The system allows for remote access support if needed.
Specifications
Fixture Size: 330.2 mm x 203.2 mm
Base Dimensions: 1137.0 mm (W) × 712.0 mm (D) × 596.1 mm (H)
Overall Dimensions: 1137.0 mm (W) × 774.2 mm (D) × 854.1 mm (H)
Power: 120 VAC, 60 Hz
Vision System: Keyence IV4-400CA (1280 × 960 resolution, IP67 rated)
Control Interface
- PC-based control system
- External PC connectivity
- Integrated PC and custom HMI options
Customization & Integration
The VIS102 offers unique customization to match your specific inspection requirements, including fixture design, inspection criteria, and system configuration. It integrates seamlessly into existing production workflows to support efficient and reliable operation.
FAQs
Can the system be configured for different medical device sizes or models?
Yes, the system supports customizable fixture sizes and inspection parameters, allowing it to accommodate a wide range of medical device geometries.
Can the inspection system be accessed remotely?
Yes, remote access via Ethernet and Wi-Fi allows authorized users to monitor the system, retrieve data, and support troubleshooting as needed.
Let’s Get Started
Contact us today to learn how the VIS102 can enhance your production quality, reduce inspection time, and deliver confidence through every part you produce.